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It’s no surprise that the heavy duty caster is designed to aid in load capacity distribution. It is a small mechanism that allows many items to become mobile and impact the workplace in terms of efficiency and speed. They are made of different materials that can withstand a minimum amount of weight while being moved easily on its wheels. They are useful to handle many tasks but they all don’t serve the same application purpose.

Heavy duty casters are used to handle loads that range from 2000 pounds to 44, 000 pounds. Many kinds of material handling equipment rely on heavy duty casters, and they are used in the manufacturing and industrial sectors as well. In this article, we will discuss about the application of a heavy duty caster and the best material for its different applications. Keep on reading.

Features of Heavy Duty Casters

Heavy duty casters are designed with the following mounting options that include;

  • Stainless steel top-plate swivel
  • Top-plate swivel
  • Kingpinless top-plate swivel
  • Rolling ball that effects easy movement
  • Full double ball hardened raceways
  • Permanent rivet king pin with rivet
  • Hollow axle with grease zerk and lock nut
  • Plastic seal/retainer washer
  • Wheel bearing and swivel raceway grease fittings
  • Multi-temp grease lubricates
  • Plastic seal/retainer washer

It’s important to note that the use of heavy duty caster depends on the environmental conditions, floor type, mounting preference, and load capacity. A heavy duty caster also need wheels and the type of wheel material you choose depends on the task at hand and the environmental conditions.


When selecting a wheel type, it’s important to consider the various materials available. Common wheel materials include metal, rubber, polyurethane, plastic/nylon, and semi/solid/pneumatic options. Each material offers unique benefits depending on the application

Additionally, the surface of heavy-duty casters is crafted from different finishes to suit various environments, including steel, cast iron, and plastic. These materials ensure durability and functionality in diverse conditions.

How to Install Heavy Duty Casters

To install a heavy duty caster, you have to start by selecting the right caster that suits the equipment you want to make mobile. The process is easy to follow and you can have it done in few minutes but however, you have to consider;

  • The rolling surface
  • The environment
  • The wheel size and
  • Load capacity

Once all these are considered and the right type of caster has been selected, follow this procedure;

  • Prepare the surface for the installation such that there is area for even weight distribution. Since the weight will concentrate on the plate, let the mounting area be strong enough to carry the load.
  • Find the suitable position for the caster to avoid easy flexibility
  • Ensure the casters are evenly distributed, at equal sizes, and aligned symmetrically in order to prevent stress points. The caster should be positioned so that it isn’t too close to the edge or to another caster. Using a pencil mark the position for installation.
  • Drill holes into the position that has been marked and install the caster using washer, bolts, and nuts
  • Test the maneuvrability of the caster to ensure that it’s operating smoothly and have enough room for movement.

Factors to Consider When Installing Heavy Duty Casters

When looking to install a heavy duty caster to an equipment or piece of furniture, you have to ensure that you choose the right caster for the job. It’s not advisory to choose a caster that doesn’t suit your environment or rolling surface. So, when you want to install a heavy duty caster, here are the things to consider;

The Application of the Caster

You have to consider the equipment you want to install the casters on before you make a purchase. Determining the total weight involved on the equipment you want to install the caster on will help you choose the type of heavy duty caster to use.

Maneuverability of the Equipment

Choosing the type of heavy duty caster, you need depends on the movement of the equipment. If your equipment is one that needs a lot of maneuver, choose a caster with a swivel. You will also determine if you need a swivel with a lock so you can choose when to move your equipment in a straight line and when you want it free will.

Type of Wheels

The type of wheels to use on the caster depends on where you’ll be using the caster. If your surface is hard, you’ll want to use a soft material caster and if it’s a soft floor surface, you’ll need a metal wheel. Also the temperature of your surface will determine the wheel type. For best performance you have to choose a wheel type that’s the opposite of your floor. The dimensions of the wheel are also important to to getting the best out of your caster.

Final Thoughts

We all have different reasons for why we want to install a heavy duty caster. As you’re contemplating on what to use, ensure that you consider the factors that determine the type of heavy duty caster to use.

The heavy duty caster comes in different wheel dimensions and they are important to your surface. Therefore, take time to make an informed selection before installing the caster. Also use the installation method above to get it done perfectly.

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